Intermittent bonded ribbon production line explained
Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. supplies equipment for producing rollable formats used in optical-fiber manufacturing. Buyers can evaluate the capacity of this setup against their intended product range because it is designed for 12- and 16-fiber ribbons. Factory space and installation needs may also be affected by the system’s split-type construction.
Intermittent Bonded Ribbon SZ Stranding Line SZ Stranding Line
For this specific production line, the specified construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The full process is important to evaluate, not just the stated speed.
Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Early planning for these details can minimize setup delays and make startup smoother.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Features a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Operators can adjust the mold position from 0 to 15 mm to support consistent spacing and shape.
Produce Rollable Fiber Ribbons With Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces support steady contact during processing. For 12F and 16F layouts, the adjustable valve setup uses 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to confirm tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
Construction speed is specified at up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also available for this system. Compare reel capacity with your production requirements and expected changeover time.
Review The Production Line’s Key Equipment And Controls
Consistent output depends on aligning tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to confirm resin compatibility and the relevant operating conditions.
Lamp current, oven temperature, alarms, and preset lengths are displayed or managed through the Siemens PLC and touchscreen. Before purchase, verify cabinet requirements and power supply needs.
| Stage | Specification | Buyer verification |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Independent or linked units; set adhesive-dot spacing and count | Check interface configuration |
| UV-LED curing | Three 800 W pre-curing ovens; one 6 kW post-curing oven; 395 nm ± 3 nm; at least 85% cure under stable, high-speed conditions | Verify compatibility with the resin |
| Process monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Plan Installation, Operating Conditions, And Line Configuration
Prepare a dedicated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. The electrical supply must be three-phase, five-wire, and 380 V ±10%.
- Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be handled by the take-up unit.
- Account for the main power feed-in cable when planning the site. The equipment package excludes connection cables and cable trays.
Before ordering, verify the supply scope, reel types, and installation requirements. This assessment can reduce setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
Manufacturers seeking rollable 12- or 16-fiber formats can evaluate this line at its stated speed of 600 m/min. When requesting a quote, provide your fiber layout, output goals, cable requirements, reel preference, and factory conditions.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list covers operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help understand setup time and ongoing service needs.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.